Filled PTFE

Filled PTFE (polytetrafluoroethylene) compounds blend virgin PTFE with inorganic fillers to improve mechanical strength, creep resistance, and thermal conductivity beyond what pure PTFE can achieve. We stock a range of filled PTFE sheet grades, each engineered to trade a small degree of chemical resistance for significantly better performance under load.

At a Glance

Temperature Range

-200 °C to +260 °C continuous

Thickness Range

0.5 mm to 5 mm

Brands We Stock

EnflonFluorolonTeflonGarlock
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Technical Properties

Typical values across stocked grades. Specific grade data sheets available on request.

Temperature Range-200 °C to +260 °C continuous
Tensile Strength (ASTM D4894)12–22 MPa (filler dependent)
Elongation at Break (ASTM D4894)100–250% (reduced vs virgin)
Compressive Strength18–65 MPa (bronze-filled highest)
Specific Gravity (ASTM D792)2.2–4.1 (glass lowest, bronze highest)
Creep Resistance2–5× better than virgin PTFE under sustained load
Coefficient of Friction0.08–0.18 (carbon-filled lowest)
Hardness (ASTM D2240)55–70 Shore D
Thickness Range0.5–5.0 mm stocked
Filler TypesGlass (15–25%), Carbon (25%), Bronze (40–60%), SS
Chemical ResistanceGood to excellent; slightly reduced vs virgin PTFE depending on filler
FDA / Food ContactGlass-filled grades comply with FDA 21 CFR 177.1550

Common Applications

  • High bolt-load flange gaskets requiring creep resistance
  • Chemical processing where virgin PTFE cold-flows under load
  • Pump and valve packing rings
  • Hydraulic and pneumatic cylinder seals
  • Heat exchanger gaskets (bronze-filled for thermal conductivity)
  • Rotating equipment wear rings and guide bushings
  • Compressor rod packing sets
  • Food and pharmaceutical seals (glass-filled FDA grades)
  • Abrasive slurry and particulate service
  • Cryogenic applications requiring dimensional stability

Available Grades

Brands we stock: Enflon, Fluorolon, Teflon, Garlock

Glass-Filled PTFE (15–25% Glass)

Food Safe

White to off-white PTFE sheet filled with glass fibre for improved creep resistance and dimensional stability under load. Retains good chemical resistance and is our most popular filled PTFE grade for general chemical gasket applications.

Carbon-Filled PTFE (25% Carbon)

Black PTFE sheet filled with carbon particles, delivering the lowest coefficient of friction of any filled grade and excellent wear resistance. Widely used in dynamic seals, bearing surfaces, and compressor packing.

Bronze-Filled PTFE (40–60% Bronze)

Brown/bronze-coloured PTFE sheet with the highest thermal conductivity and compressive strength of all filled grades. Ideal for high-pressure seals, heat exchanger gaskets, and applications requiring maximum dimensional stability under thermal cycling.

Stainless Steel Filled PTFE

PTFE sheet filled with stainless steel particles for improved compressive strength and thermal conductivity with better corrosion resistance than bronze-filled grades. Used in aggressive chemical environments where mechanical performance is critical.

Garlock Gylon 3500 (Fawn, for Strong Acid & Broad Chemical)

Food Safe

Biaxially-oriented PTFE with silica filler. Fawn-coloured. Rated -268 to 260 °C and 83 bar. Suited to strong acids (excluding HF), steam, solvents, hydrocarbons, chlorine, and cryogenic service. FDA and USDA compliant. ABS marine approved. Lower creep relaxation and sealability than conventional filled PTFE.

Garlock Gylon 3504 (Off-White; FDA Food & Pharma)

Food Safe

PTFE/silica sheet engineered for food, beverage, pharmaceutical, and high-purity chemical service. FDA 21 CFR 177.1550 compliant. Off-white colour. Combines food-contact certification with the creep and sealability advantages of the structured Gylon platform.

Garlock Gylon 3510 (Off-White: Strong Caustic & Chlorine)

PTFE filled with barium sulfate. Off-white colour. The Gylon family's caustic specialist, preferred over silica-filled 3500 for strong sodium hydroxide and ammonia service. Also rated for chlorine, water, steam, hydrocarbons, and aluminium fluoride. Lower creep relaxation (11%) than 3500. FDA 21 CFR 177.1550 compliant.

Garlock Gylon 3545 (Yellow: Oxidiser & Aggressive Chemical)

PTFE with proprietary filler engineered for chlorine, bleach, and strong oxidiser service. Yellow colour. The filler system resists oxidising media that would attack the silica or barium sulfate fillers in 3500/3510. Available on request (no formal stock holding).

Need Filled PTFE?

We supply filled ptfe in sheet, roll, and custom die-cut forms. Contact our team for pricing, data sheets, or technical assistance.

Disclaimer

This resource is provided for general engineering reference only and does not constitute professional advice, specification, or guarantee of performance. Actual results depend on specific application conditions. Universal Gaskets Pty Ltd accepts no responsibility or liability for decisions made based on this information. For full terms, see our Terms & Conditions.